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火花電蝕電火花加工優點

作(zuo)者: 編輯: 來源: 發(fa)布日期: 2018.05.17
信息摘要:
電火花加工優點

電火花加工不用機械能量,不靠切削力去除金屬,而是直接利用電能和熱能來去除金屬。相對于機械切削加工而言,電火花加工具有以下一些特點:
①適合于用傳(chuan)統機械加工(gong)(gong)方法難以加工(gong)(gong)的(de)(de)材(cai)料(liao)(liao)加工(gong)(gong),表(biao)現出“以柔克剛(gang)”的(de)(de)特點。因為(wei)材(cai)料(liao)(liao)的(de)(de)去除是靠放電熱(re)(re)蝕作用實(shi)現的(de)(de),材(cai)料(liao)(liao)的(de)(de)加工(gong)(gong)性(xing)主要取(qu)決于材(cai)料(liao)(liao)的(de)(de)熱(re)(re)學性(xing)質(zhi),如熔點、比熱(re)(re)容、導熱(re)(re)系數(shu)(熱(re)(re)導率)等,幾(ji)乎與其硬度、韌性(xing)等力學性(xing)能無(wu)關。工(gong)(gong)具電極材(cai)料(liao)(liao)不必比工(gong)(gong)件硬,所(suo)以電極制造相(xiang)對比較容易(yi)。
②可(ke)加工(gong)(gong)(gong)(gong)特殊及復(fu)雜(za)形(xing)(xing)狀(zhuang)(zhuang)的零件(jian)。由(you)于(yu)電(dian)(dian)極(ji)和工(gong)(gong)(gong)(gong)件(jian)之間(jian)沒有相(xiang)對切削運動,不存在機械加工(gong)(gong)(gong)(gong)時的切削力(li),因(yin)此適宜于(yu)低剛度工(gong)(gong)(gong)(gong)件(jian)和細微(wei)加工(gong)(gong)(gong)(gong)。由(you)于(yu)脈沖放(fang)電(dian)(dian)時間(jian)短,材料加工(gong)(gong)(gong)(gong)表(biao)面受熱影響(xiang)范圍(wei)比較小,所以適宜于(yu)熱敏性材料的加工(gong)(gong)(gong)(gong)。此外,由(you)于(yu)可(ke)以簡單地將工(gong)(gong)(gong)(gong)具電(dian)(dian)極(ji)的形(xing)(xing)狀(zhuang)(zhuang)復(fu)制到工(gong)(gong)(gong)(gong)件(jian)上,因(yin)此特別適用于(yu)薄壁、低剛性、彈性、微(wei)細及復(fu)雜(za)形(xing)(xing)狀(zhuang)(zhuang)表(biao)面的加工(gong)(gong)(gong)(gong),如復(fu)雜(za)的型(xing)腔模具的加工(gong)(gong)(gong)(gong)。
③可實現(xian)加(jia)(jia)工(gong)過(guo)程(cheng)自動化。加(jia)(jia)工(gong)過(guo)程(cheng)中的電參數(shu)較機(ji)械量易于實現(xian)數(shu)字控制、自適(shi)應控制、智能(neng)化控制,能(neng)方便地進(jin)行粗、半精、精加(jia)(jia)工(gong)各工(gong)序,簡化工(gong)藝(yi)過(guo)程(cheng)。在設置好加(jia)(jia)工(gong)參數(shu)后,加(jia)(jia)工(gong)過(guo)程(cheng)中無須(xu)進(jin)行人工(gong)干涉。
④可以改進結(jie)構(gou)設計,改善結(jie)構(gou)的工(gong)(gong)藝性(xing)。采用(yong)電火(huo)花加(jia)工(gong)(gong)后可以將拼(pin)鑲、焊(han)接結(jie)構(gou)改為整(zheng)體結(jie)構(gou),既大大提高了工(gong)(gong)件的可靠性(xing),又大大減少了工(gong)(gong)件的體積和質量,還可以縮短(duan)模(mo)具加(jia)工(gong)(gong)周期。
⑤可(ke)(ke)以(yi)改變零件(jian)的(de)工藝路(lu)線。由于電火花加工不受材(cai)料(liao)硬(ying)(ying)度影響,所以(yi)可(ke)(ke)以(yi)在(zai)(zai)淬(cui)火后進(jin)行加工,這樣可(ke)(ke)以(yi)避免淬(cui)火過程(cheng)中(zhong)產(chan)生的(de)熱處理變形。如在(zai)(zai)壓(ya)鑄模或(huo)鍛壓(ya)模制造中(zhong),可(ke)(ke)以(yi)將模具淬(cui)火到(dao)大于56HRC的(de)硬(ying)(ying)度。
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電火花加工油

您(nin)的收益:
加工精度高(gao):本產品具有(you)良好(hao)的介電(dian)(dian)特性(xing)和冷卻(que)性(xing),有(you)利于放電(dian)(dian)控制(zhi),極(ji)低的粘度,有(you)利于固(gu)體顆(ke)粒的快速清除。
改善工作環境:揮發性低(di),無刺(ci)激性氣味。
優質的(de)綜合性能,減少(shao)了(le)因清洗過濾和換油而造成(cheng)的(de)停機。
安全可(ke)靠:閃點高,低揮發性(xing),減少火災(zai)隱患(huan)。
無色無味,便于觀察,改善工作(zuo)環境。

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